Improving energy performance: Bodukwan Multi Fruit Processing Ltd committed to more efficient production in Ghana

As part of the Fit For Market Plus (FFM+) programme, COLEAD coordinated and facilitated a targeted technical assistance mission to support Bodukwan Multi Fruit Processing Ltd, in Ghana, in improving its energy performance. A certified expert was deployed to carry out a Type 1 energy audit in line with ISO 50002:2014 at the company’s processing facility in Kumasi. The mission aimed to analyse the plant’s energy consumption by source, equipment and process, review existing operation and maintenance practices, and identify concrete, cost-effective opportunities to reduce energy consumption and greenhouse gas emissions. The assessment also made it possible, where relevant, to benchmark performance and assess the feasibility of introducing additional energy management measures.

The audit showed that the plant’s annual energy costs are mainly driven by LPG (56%) and grid electricity (41%). The current Specific Energy Consumption, estimated at 11.26 MJ/tonne, could be reduced to 8 MJ/tonne through targeted efficiency improvements. Significant Energy Uses include steam generation, refrigeration systems, extraction and blending lines, air compressors, and building services.

Based on these findings, a set of prioritised actions was proposed, ranging from no-cost measures to more capital-intensive investments. No- and low-cost recommendations include optimising boiler settings, repairing steam and compressed-air leaks, improving cold-chain management, and replacing conventional lighting with LED solutions. Medium- and high-cost measures were also identified, such as integrating Variable Speed Drives, recovering condensate, implementing an energy monitoring system, and assessing the feasibility of a solar photovoltaic installation.

Following the debriefing, Bodukwan’s management confirmed its commitment to implementing all no- and low-cost measures, while exploring financing options for larger investments. This energy assessment provides the company with a solid roadmap to reduce energy costs, improve process efficiency and strengthen environmental performance, with potential annual savings of up to 15% of total energy consumption.

This activity is supported by the Fit For Market Plus (FFM+) programme, implemented by COLEAD within the Framework of Development Cooperation between the Organisation of African, Caribbean and Pacific States (OACPS) and the European Union. This publication receives financial support from the European Union and the OACPS. The content of this publication is the sole responsibility of COLEAD and can in no way be taken to reflect the views of the European Union or the OACPS.